Product Description
Main description:
This production line has larger capacity and lower energy consumption. It produces high quality marshmallow products. Adopting the process formula, it can produce four color strip, square shape, watermelon shape, four twist shape and other shapes of cotton candy.
Production process:
Boiled sugar→mixed material→cooled→storage→continuous marshmallow aeration→casting→cooling→dusting→filtering→cooling conveying→sieving powder→dehumidification→packaging materials
1. Pre-mixing, all the ingredients to be dissolved and cooked.
2. Pump the basic slurry is continuously to a cooker till the final moisture level is reached.
3. After cooking, the slurry will be cooled and mixed with a separate whipping agent
4. Cooled "marshmallow base" is passed through the continuous aerator.
5).The product will be divided and injection with different colors and flavors.
6. The multi-color product is extruded, and transported on a cooling conveyor for cooling
7. The conditioned marshmallows are dusted top and bottom with starch, or a mixture of both starch and icing sugar in a separate dust cabin; the product is cut to the required length here.
Features
The boiling system includes a tilted pot for soaking gelatin (gelatin is a key component for achieving softness and elasticity of marshmallows, but due to its texture, it needs to be pre soaked in warm water) and a set of boiling equipment, including a sugar boiling pot, a cooling pot, and a storage bucket. Steaming pot is used to steam other materials required for making cotton candy, such as white sugar, glucose, etc. The cooling tank is used to cool the cooked materials and helps to add pre dissolved gelatin. Storage buckets are used to ensure the continuity of the entire production line. The entire cooking system is made of 304 stainless steel. The connecting wires are all wrapped in stainless steel sleeves. The electronic components are all Siemens brand, and the temperature control comes from Omron in Japan. This greatly improves operational safety and also enhances boiling efficiency. It can be heated using electricity or steam.
Inflation system
Marshmallow inflators are essential in the food industry for inflating in Marshmallow. Inflators are usually made of stainless steel and have multiple capacities. To use a Marshmallow inflator, first heat the tool and then press it into the Marshmallow mixture to create air pockets, giving Marshmallow a fluffy and lightweight texture. Then remove the inflator and let the marshmallows cool and solidify. Inflators typically use high-power motors and compressors that generate a large amount of heat. Failure to dissipate heat in a timely manner can cause the machine to overheat, affect its service life, and even lead to safety hazards such as fires. To address this issue, Marshmalow machines are equipped with a water cooler that circulates water to lower the temperature of the machine. The working principle of a chiller is to absorb the heat generated by the machine through circulating refrigerant and release it into the external environment, thereby maintaining the normal operating temperature of the machine. Therefore, the Marshmallow inflator equipped with a chiller can effectively reduce the temperature of the machine, extend its service life, and avoid safety issues caused by overheating.
Marshmallow molding system:
Marshmallow extrusion nozzle:
The precision machined extrusion head ensures the consistency of the diameter of the sugar rope and guarantees product quality. In addition, replacing different extrusion heads can produce various shapes of marshmallows, providing customers with more production choices and possibilities.
Starch precipitator:
The starch precipitation device consists of a hopper, a drum, and a powder spreading device. Used to evenly sprinkle starch powder on the conveyor belt to marshmallow from sticking together.
Servo driven starch conveyor:
The starch sedimenter smoothly spreads the modified starch onto the conveyor belt. The conveyor belt is driven by a servo motor to smoothly transport starch, and is equipped with tension devices, support devices, and cleaning devices. Transparent covers can be installed on the conveyor belt according to customer requirements to reduce starch pollution in the factory
Cover powder machine:
This device is used to apply another layer of starch on the surface of Marshmallow sugar rope, ensuring that each Marshmallow is evenly coated with starch to prevent them from sticking together in the next cutting step.
Servo driven knife switch device:
This device is used to cut marshmallows into sections, and the cutting length can be adjusted as needed. Adopting servo control technology can significantly improve cutting accuracy and ensure consistent weight of each product. At the same time, it has 100% cutting efficiency, which can improve the efficiency of the entire production line. Servo control is a high-precision control technology that can achieve precise position, velocity, and acceleration control. In this device, servo control can control the movement of the cutting tool to accurately cut the desired length of marshmallow slices. Due to the high precision of servo control, it can ensure consistent weight of each product and improve product quality. In addition, this device has a 100% cutting efficiency, which means that each cut can cut an entire marshmallow, reducing waste and production time, and improving the overall efficiency of the production line.
Starch filtration and recycling system:
The chopped marshmallows and starch are transported here together, where a vibrating screen separates them.
The separated starch will be recycled through a device to improve utilization and production efficiency.
Product Parameters
Technical Parameters:
| Capacity |
100-600kg/h |
| Candy length |
20-160mm |
| Steam pressure |
0.2-0.6mpa |
| Power supply |
380v/220v |
| Humidity |
55% |
| Room temperature |
20-25°C |
Continuous filled marshmallow extruder
Main functions and purposes:
1. PLC programming automatically controls the vacuum sugar boiling temperature, time, pouring temperature, and pouring speed;
2. The large LED touch screen display is easy to operate;
3. The production capacity can reach 150 to 600 kilograms per hour;
4. Variable frequency adjustment controls the flow rate of sugar solution;
5. Sanitary structure design;
6. Continuous vacuum sugar boiling to achieve the standard for syrup pouring temperature;
7. Complete the quantitative injection and mixing of essence, pigment and acid liquid online;
8. The conveyor belt and cooling system ensure demolding;
9. Various shapes of candies can be produced according to different molds;
10. Can produce monochrome, sandwich, two-color spray, double-layer and other hard candies;
Packaging & Shipping
Completed Projects
FAQ
FAQ
Q1: How to make the mould design?
A1: According to your samples.
According to your drawings.
According to your own ideas with some photos or drawings for support.
After discussion and correction, we can finalize the mould design.
Q2: About payment terms
A2: T/T 30% of total amount as the deposit, balance 70% by T/T before shipment. 100% of irrevocable Letter of credit at sight is also acceptable.
Q3: About guarantee time
A3: One-year warranty except lifelong service. Malfunction caused by human error operation, not covered by the warranty.
During guarantee period, the cost of spare parts should be borne by us, but the freight for delivery of spare parts will be on the buyer's account.
Q4: About delivery time
A4: about 40-50 working days after receiving the deposit payment and mold drawing confirmation.
Q5: About installation & training
A5: We will dispatch one technician go to buyer's factory for on-site installation and training for five days. The buyer needs to pay $200 per day for the technician as the salary. All other expense, such as visa and round-trip tickets, food and accommodation etc will be on the buyer's account.
Q6: About package
A6: Wrapping by PE film with fumigation free wooden pallet or case.
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