Solar Panel Mc4 Connector Production Line Manufacturing Machine

Product Description

Product Description

 

1.Fixed Length Wire Feeder: Ensures precise and consistent wire lengths for optimal processing.

Adopting a fully servo system and closed-loop processing to ensure the stability of the cutting line length;

2.Cutting and Peeling Machine: Automates the cutting and stripping of insulation, preparing wires for crimping.

When peeling, do not scratch or cut the copper wire; Peeling and skinning

Equipped with a waste collection system to collect and process the cut thread skin.

3.Crimping Machine: The station mainly completes the crimping of terminals and wires. The power adopts a servo system with a crimping accuracy of ± 0.02mm;

The workstation is equipped with OES pressure monitoring to detect the quality of crimping;

4.Crimp Size Detection Station (Optional): Provides quality control by verifying crimp dimensions, ensuring consistent performance.

The module adopts a visual system to mainly inspect the appearance of exposed copper wires, copper wire crimping positions, etc;

5.Connector Threading Machine: Automates the process of inserting wires into connector housings.

The station mainly completes the function of inserting cables with crimped terminals into connectors;
The station is equipped with in place sensors to detect whether the terminals are properly inserted;

6.Nut Twisting Machine: Securely fastens nuts onto connectors, completing the assembly.

The station is equipped with a position sensor to detect whether the connector is inserted into place;
Equipped with a torque sensor that can detect the magnitude of torque in real time

7.Relocation station:The station mainly completes the transfer of wires to facilitate the processing of the other end.

8.Offline Classification Machine: Automatically sorts finished products, separating good (OK) from defective (NG) units.

The workstation mainly completes the offline of products;
The use of servo motors can separate defective products from good products;

 

Product Features

Feature	Specification
Processing Range	Customizable mounting stations based on connector model
Production Capacity	15-20 PCS/Min
Function	Fully automatic assembly of all connector components
Operating Temperature	0-40°C (32-104°F)
Humidity	40%-80%
Product Qualification Rate	Greater than or equal to 99%
Air Pressure	0.5 Mpa - 0.7 Mpa (Requires a clean, dry air source)
Power Supply	AC 220V/50Hz

1. The production line is suitable for automated processing of photovoltaic cables. The production line flows from left to right and can achieve wire stripping, terminal crimping, CCD detection, connector threading, nut twisting, crimping junction box, CCD detection

2. Applicable wire diameter: 4mm²

3. Line length: 150mm-600mm, tolerance ± 0.002 * L+1mm;

4. Peel length range: 1-9mm;

5. Production rhythm: ≥ 4 seconds;

6. Host size: 1200 × 4000 × 2400mm

7. Human machine operating system: The touchable screen interface is simple and clear, allowing for quick control of the machine's operation. All parameters can be easily set and stored, and the operation instructions are displayed in an intuitive and simple manner through images. It comes with a 4-level password protection function (with permissions divided into operator, quality control, technician, and manager), a fault light, and fault code coordination for maintenance, achieving easy maintenance and cost reduction;

8. Most workstations use mature products for integration to ensure product stability;

9. Adopting servo motor control system to ensure product accuracy;

10. The program can store up to 100 files and can be accessed by selecting the program number. The database server collects production data and organizes quality for the production line, making it convenient for the upper system (MES or ERP) to extract data and trace processing data during product production through the network;

completed projects

 

Company Profile

Edobo Company specializes in producing solar panel production lines. With 15 years of research and development experience, we have developed advanced technologies and processes to ensure that our production line achieves the highest quality and efficiency. Our expert team is committed to providing innovative solutions for the solar energy industry, helping our customers achieve production targets of 100MW/300MW/500MW, and creating huge profits for them.

After Sales Service

1.Engineers stationed on the project site have been leaving the team for up to six months, training production staff and management team
2.24-hour after-sales service hotline, with expert one-on-one service within 2-4 hours, to promptly handle customer issues
3.Regularly follow up, collect customer on-site usage information and feedback, analyze issues and provide technical support
4.Free installation guidance and operation training provided
5.software upgrade services
6.life service