Product Description
Production line process flow
The puffed food production line is slightly different according to the product type (such as sandwiched rice fruit, fried potato chips, small Fried Dough Twists, etc.), but the core process usually includes the following steps:
1. Raw material processing: mix corn flour, Rice noodles, flour, starch and other main materials with additives and water, and mix them evenly through a flour mixer.
2. Extrusion puffing: Use a single screw or twin-screw puffing machine to treat the raw materials at high temperature and high pressure, forming a porous puffing structure.
The twin-screw model is suitable for a wider range of raw materials and can produce different forms such as hollow tubes and sheets.
3. Forming and cutting: The puffed semi-finished product is cut into specific shapes (such as 2cm-20cm rice fruits or animal shapes) by a shaping and cutting machine, and some products need to be filled with peanut butter, chocolate, and other fillings using a core injection machine.
4. Drying/deep frying:
-Drying: Multi layer electric oven (0-200 ºC controllable) is used to remove moisture, and the baking time is adjustable.
-Frying: The automatic fryer is used to produce crispy rice balls, sesame seeds, etc. After frying, the oil is controlled by a slinger.
5. Seasoning: spray sugar, salt, essence, etc. on the fuel injector, drum flavoring line or octagonal cylinder to ensure uniform coating.
6. Cooling and packaging: After cooling, use a vertical or combination packaging machine to complete quantitative packaging.
Flow chart:
Grinding → Mixing → Squeezing → Drying → Seasoning → Cooling → Packaging
Product type and raw materials
1. Product type:
-Sandwich type: sandwich rice fruit, sandwich tube, wheat stew.
-Puffed snacks: crispy rice balls, corn flakes, rice cakes, crispy dumplings, French fries.
-Shaped foods: animal shapes, plum blossoms, small fish pastries, etc.
2. Raw material range: corn, rice, millet, flour, starch, etc. Some products can be fortified with vitamins or minerals to enhance nutrition.
Technical parameters and advantages
1. Production and energy consumption:
-Voltage: 380V/50Hz for three-phase and 220V/50Hz for single-phase.
Customized power configuration can be provided based on the local voltage requirements of the customer's country
-Production capacity: 120-150Kg/h, 200-260Kg/h, 300-500Kg/h, covering production needs from small and medium-sized to large-scale
2. Advantages of production line:
-High degree of automation: The entire process from raw materials to packaging is automated, reducing manual intervention.
-Flexible configuration: By changing molds and adjusting processes, various shapes and flavors of products can be produced.
-Small footprint: The equipment can be placed at right angles, suitable for small factories.
Packaging & Shipping
Completed Projects
FAQ
FAQ
1. Is configuration(allocation) fixed standard?
Answer: No, it is flexible, we will equip machines based on your requirement.
2. Can I come to check your company?
Answer: Welcome to visit us! We will show our machines in our factory.
3. Do you have shipping agent for delivery?
Answer: Yes, we have reliable shipping agent. They can offer a good freight and take care the process very well.We can also use your designated freight forwarder.
4. Can you test our formulation with your extruder?
Answer: As long as you trust on us, we can test your basic formula, then you can see the outcome and place order without any hesitation.
5. Why the price in the web is a range?
Answer: As we have many models, and the production lines' configuration are various. So we will equip machines based on customers' specific requirement. So, the price range is for reference.
Introduction Of Company
Our Company is an industry and trade integrated enterprise. The company is committed to research and develop food production line equipment and related ancillary equipments. It is ncluding mainly machinery and equipment for corn meal milling system,corn flakes/breakfast cereal system, baby food system, corn puff snacks system, pellets system, artificial rice system, soy nuggets system; as well as pet food/fishfood system.
Our factory was founded in 2009. Our machines have been exported to many countries of Asia,America, Africa, Europe etc. Machines are welcome in the counties. So until now, there are not only direct customers, but also some long termcooperation agents.Dont hesitate to contact us.
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